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24CDi/28CDi/35CDi II
RSF
WALL MOUNTED COMBINATION BOILER FOR CENTRAL HEATING
AND MAINS FED DOMESTIC HOT WATER
INSTALLATION AND
SERVICING INSTRUCTIONS
24CDi 28CDi 35CDi II
GC NUMBER (N.G) 47 311 30 47 311 34 47 311 58
GC NUMBER (L.P.G.) 47 311 31 47 311 35 47 311 59
BOILER OUTPUT
Automatic Modulating Control
Domestic Central
Hot Water Heating
24CDi 9 - 24kW 9 - 24kW
28CDi 9 - 28kW 9 - 24kW
35CDi II 9.5 - 35.3kW 10.5 - 27.5kW
IMPORTANT: THESE INSTRUCTIONS APPLY IN THE UK ONLY
THESE INSTRUCTIONS ARE TO BE LEFT WITH THE USER OR AT THE GAS METER
This appliance must be installed by a competent person in accordance
with the Gas Safety (Installation and Use) Regulations 1998
Bosch Group
Worcester supports the
Benchmark code of practice
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Strany 1 - 24CDi/28CDi/35CDi II

24CDi/28CDi/35CDi IIRSFWALL MOUNTED COMBINATION BOILER FOR CENTRAL HEATINGAND MAINS FED DOMESTIC HOT WATERINSTALLATION ANDSERVICING INSTRUCTIONS24CDi

Strany 2 - Contents

11.1. Mains supply : 230V ~ 50Hz, 180watts. External fuse 3A,Internal fuses F1 - 2A, F2 - 1.25A (20mm). Spare internal fusesare supplied with the appl

Strany 3

11Fig. 10. Functional flow diagram. MainsindicatorOn/OffswitchST8(LS)ST8(LR)ST8(NS)ST1CentrePinST15Pin LREL 1 REL 3PumpFanST1CentrePinST15Pin LST1Pin

Strany 4 - 3. Technical Data

12Fig 11 - Electrical Connections131234567891011121. ST12-Mains 9. Fuse-F22. Fuse-F1 10

Strany 5

Read this section fully before starting the Installation.12.1 General.The appliance is supplied suitable for fitting to a sealed system. Ifit is to be

Strany 6 - 4. Siting The Appliance

Remove the inner casing cover. Refer to Section 15.3.(b).If the air/flue duct assembly is to be fitted from inside the building thenthe ducts must be

Strany 7

extends the flue by 750mm up to a maximum of 4m. See table below.EXTENSION MAXIMUM FLUE LENGTH mm24CDi 28CDi35CDi II1 1475 1475 14752

Strany 8 - 8. Gas Supply

12.12. Flue Bends.90° and 45° bends are available. A maximum of two bends may beused in addition to the first bend on the flue turret.A 90° bend is e

Strany 9 - 10. Domestic Hot Water

The first, vertical, section (equivalent to dimension X) is measured fromthe top of the boiler casing. Cut the vertical section of the extensionduct t

Strany 10 - 11. Electrical

should be fitted as shown in Fig. 6,6a.Insert the bayonet end of the filling key into the corresponding cutoutsin the filling loop housing and twist t

Strany 11 - 28CDi 35CDi II

19sensed by the control circuit. The burner pressure should be 14.8mbar(24CDi) or 15.5mbar (28CDi) or 13.5mbar (35CDi II) for natural gas and35.5mbar

Strany 12 - Remove Link

1.1 Gas Safety (Installation & Use) Regulations 1998: It is the lawthat all gas appliances are installed by a competent person inaccordance with t

Strany 13 - 12. Installation

15.1 SERVICINGTo ensure continued efficient operation of the appliance itmust be checked and serviced as necessary at regularintervals. The frequency

Strany 14

21Clean the Gas to Water Heat Exchanger. Cover the burnermanifold hole in the combustion chamber bottom panel with acloth. Clean the heat exchanger us

Strany 15 - 35CDi II

224. Overheat Thermostat. See Fig. 34.Check that the electricity supply to the appliance is turned off.Remove the inner casing cover as described in S

Strany 16 - Fig.24 . Flue Turret Fixing

10. Flame Sensor. Refer to Fig. 32.Remove the burner as described in Sections 15.3, h and 16.4.7.Undo the M3 screw and remove the sense electrode from

Strany 17 - 13. Commissioning

2412. Central Heating Sensor. Refer to Fig. 34.Remove the inner casing cover as described in Section 15.3, b.Check that the electricity supply to the

Strany 18 - Fig. 28. Gas Valve

18. Water Diverting Valve. See Fig. 36, 40.Check that the electricity supply to the appliance is turned off.Drain the central heating and domestic hot

Strany 19 - 14. Instructions To The User

22. Filling Loop. Refer to Fig. 40.Check that the electricity supply to the appliance is turned off.Drain the central heating circuit as described in

Strany 20 - 15. Inspection And Servicing

2717. Short Parts ListPart WHS Part No.Horizontal Telescopic Flue Kit 7 716 191 068Flue Duct Extension Kit 7 716 191 006Vertical Balanced Flue Kit &a

Strany 22

2918. Operational Flow DiagramsMAIN SWITCHONGreen LightOnRoomthermostatand/or mainsprogrammer(or link) OnANDElectronicfaciaprogrammer(if fitted) OnAND

Strany 23

Any specified ventilation openings made into a wall orcompartment door must not be obstructed.If the appliance is to be fitted into a compartment then

Strany 24 - Switch Assembly

30Within fourminutes oflast hot waterdemandANDprimarytemperatureabove 80°CIf heatdemand hasoccurred inlast 30minutesIf heatdemand hasNOToccurred inlas

Strany 25

31No lights at allOther faults not covered by aboveFAIL POINT C FAIL POINT BFAIL POINT EFAIL POINT JFAIL POINT KFAIL POINT AFAIL POINT DFAIL POINT FFA

Strany 26

32Is the facia on/offswitch turned on?`(Clockwise)Is there a 230V AC livesupply acrossTerminal ST12 pins Land NHas fuse F1 blown?Replace fuse and inve

Strany 27 - Accessories

33Red diode isdamaged. Replacecontrol board.(Section 16.4.23)Is there a link atterminal ST13 pins 1and 2?Is there an electronicprogrammer atposition S

Strany 28

34Boiler is running in“Autofrost stat” mode.See Section 18.Replace control board.(Section 16.4.23).Note: A wet boardcould cause this fault.Is the boil

Strany 29 - 18. Operational Flow Diagrams

35Remove front panel.Reset and restart theboiler. Can a flame beseen through the spyglass?Turn off boiler. Removeinner cover andcombustion chambercove

Strany 30 - AUTOFROSTAT FUNCTION

36Remove multiwayconnector from boardposition ST16. Testresistance acrosscontacts 17 and 18(yellow wires). Is itbetween 1 kohm and30 kohm?Test resista

Strany 31 - 19. Fault Finding

37Does this fault occur inonly one of the operatingmodes? CH or DHWReplace control board(Section 16.4.23).Replace control board(Section 16.4.23).Repla

Strany 32 - FAIL POINT C

38Light indicationduring fault notcovered by abovedetails.Control board is likelyto be wet or damagedor malfunctioning.Check for wet board orconnectio

Strany 33 - FAIL POINT E

ONLY COMPONENTS SUPPLIED BY WORCESTERSHOULD BE USED.ONLY COMPETENT PERSONNEL SHOULD ATTEMPT THECONVERSION.CONVERSION FROM NATURAL GAS TO LPG SHOULDNOT

Strany 34 - FAIL POINT F

4PUMP HEADBOILER OUTPUT HEAD MIN. FLOW RATEFLOW/ RETURNDIFFERENTIALkW Metres L/min. °C 9.0 4.2 11.7 11°C 24.0 2.020.5

Strany 35 - FAIL POINT H “Burner Lockout”

CONTROLS To comply with the Building Regulations, each section must have a tick in one or other of the boxesTIME & TEMPERATURE CONTROL TO HEATING

Strany 36 - FAIL POINT I “Sensor Fault”

SERVICE INTERVAL RECORDIt is recommended that your heating system is serviced regularly and that you complete the appropriate Service Interval Record

Strany 37 - 24CDi,28CDi and 35CDi II

This booklet is accurate at the date of printing but will be superseded and should be disregarded if specifications and/or appearances are changed in

Strany 38 - FAIL POINT K

5PERFORMANCE SPECIFICATIONSPRIMARY WATER CAPACITY 2.0 litres MAXIMUM MAINS INLET PRESSURE 10 bar MINIMUM MAINS INLET PRESSURE (working) for max. hot w

Strany 39 - 20. Conversion Instructions

4.1 The appliance may be installed in any room althoughparticular attention is drawn to the requirements of the currentI.E.E. Wiring Regulations BS 76

Strany 40 - COLLECTIVE MARK

The flue system must be installed following the requirements ofBS5440:1.The standard uncut flue kit length is 425 - 725mm. Extensionkits for flues up

Strany 41 - SERVICE INTERVAL RECORD

See Figs. 5, 6 and 6a7.1 The system must comply with the requirements of BS 6798and BS 5449.7.2 The appliance must not be operated without the systemb

Strany 42 - Bosch Group

9.1 The size of the flow and return pipework is given in Section 3– Table 4. The components required to connect the appliance toan open vent system ar

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